Jul 24, 2018· This was posted on the Steel Mill Facebooks group and it is a good explanation and use of a Dorr thickener. The explanation an photos by Scott Woods. A question about the purpose of a Dorr thickener. Many industries use a circular steel tank called a thickener or a clarifier or a circular collector. Dorr is one manufacturer.
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A thickener has several basic components: a tank to contain the slurry, feed piping and a feed well to allow the feed stream to enter the tank, a rotating rake mechanism to assist in moving the concentrated solids to the withdrawal points, an underflow solids withdrawal system, and an overflow launder.
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The thickener underflow lines are buried below the tank, and are encased in larger pipes to facilitate removal should the lines sand up. In addition, purge lines are provided which enter the underflow line close to the thickener discharge cone.
Circular Clarifiers normally utilize a center feed inlet well or a peripheral inlet. The center feed well design can be equipped with a chemical addition system with mixing and flocculation. With the center feed well, the effluent is discharged along the outer wall of the clarifier tank.
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Series 396 was applied to the thickener tanks, rake arm mechanisms, and launders (above) to prevent corrosion from chemical-laden slurry. In 2009, the thickener tanks and launders at the Strathcona mill were relined after an existing thin-film epoxy coating failed.
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Thickeners and clarifiers use slowly rotating rake arms to separate solid particulate. A liquid feed with suspended solids is fed into a tank with a diameter of 5 to 500 feet. As the particles settle, angled rake arms move the concentrated slurry toward the center of the tank, where it is removed.
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The picture on the right shows a 6 meter diameter wooden tank "Dorr" thickener installed back in 1908 in the Kennicott Copper Mill in McCarthy, Alaska and in 2011 I had the thrilling opportunity to fly from Chitina to McCarthy in a six seater plane to visit the abandoned mill.
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